FSWG1. Product Advantages
● High rigidity configuration
Casting body, greatly improving assembly accuracy and welding process stability.
● Convenient operation
Siemens control system and ergonomic exterior design was considered.
● High Adaptability
Equipped with high performance spindle, suitable for high-speed welding of non-ferrous metal and dissimilar materials.
● Customizations
Standard and non-standard machines are available to cover a wide range of applications and customizations.
● Rich in optional features
With optional functions such as Automatic Tool Changing Device, TPDA System, Welding Tools Monitoring System, and Static Shoulder Automatic Cleaning Device, it can meet the demand of multiple welding conditions with high equipment efficiency.
● One-stop turnkey service
Provide one-stop turnkey services from scheme planning, equipment manufacturing, and product debugging to process training.
2. FSW Tools
A professional team independently develops the welding tools, which guarantees stable production and process development.
Various types: conventional shoulder and stationary shoulder tools.
Good Performance: few loss of thickness; the joint strength can reach 70% of the parent material.
Long tool lifespan: stable welding to >1500m
High efficiency: mass production welding speed>3m/min
Fast delivery: fastest delivery can be the same-day as order.
Customized service: provide "One on one" designing and processing services according to working conditions.
3. Equipment Model
Model: FSWG-1250
Double- Fixtures: Worktable size 1100mm×600mm
X axis stoke: 500mm, Y axis stroke 1200mm
Typical Application: Conductive Bus-bar, cooling plate, aluminum copper connector, BUSBAR
Model: FSWG-1550
Worktable size: 1500mm×500mm
X axis stroke: 1500mm, Y axis stroke 500mm
Typical Application: cooling plate, Aluminum copper experimental plate, HFCV electric reactor housing
Model: FSWG-1715
orktable size: 1700mm×1400mm
X axis stroke: 1700mm, Y axis stroke 1500mm
Typical Application: cooling plate, Controller housing, energy storage box
Model: FSWG-2518
Worktable size: 2500mm×1800mm
X axis stroke: 2500mm, Y axis stroke 1800mm
Typical Application: New-energy vehicle battery tray, cooling plate, High-speed train base plate, photovoltaic sealing chamber, rocket shield
Model: FSWG-3222
Worktable size: 3000mm×2000mm
Axis stroke: 3200mm, Y axis stroke 2200mm
Typical Application: Vacuum chamber, HFCV electric reactor housing, 5G heatsink tank, energy storage box
4. Basic Parameter
| Model | FSWG-1250 | FSWG-1550 | FSWG-1715 | FSWG-2518 | FSWG-3222 | ||||||
| Structure | Gantry machine | ||||||||||
| Axial force/t | 3 | 6 | 3 | 6 | 3 | 6 | 3 | 6 | 3 | 6 | |
| Maximum welding depth of aluminum alloy/mm | 8 | 16 | 8 | 16 | 8 | 16 | 8 | 16 | 8 | 16 | |
| Maximum welding depth of copper/mm | 4 | 8 | 4 | 8 | 4 | 8 | 4 | 8 | 4 | 8 | |
| Control system | Siemens 828D | ||||||||||
| Maximum pass width/mm | / | 600 | 1600 | 2280 | 2200 | ||||||
| Worktable/mm2 | 1100×600 | 1500×500 | 1700×1400 | 2500×1800 | 3000×2000 | ||||||
| Machine overall dimension（mm） | L | 3300 | 5600 | 4800 | 6300 | 7900 | |||||
| W | 2800 | 2300 | 3200 | 3500 | 3800 | ||||||
| H | 3500 | 3500 | 3500 | 3500 | 3500 | ||||||
| Welding stroke/mm | X | 500*1200 | 1500*500 | 1700*500 | 2500*1800 | 3200*2200 | |||||
| Z | 500 or Customized | 500 | 500 or Customized | 500 or Customized | 500 or Customized | ||||||
| Fast-moving speed m/min | X | 10000 | 10000 | 10000 | 10000 | 10000 | |||||
| Y | 10000 | 10000 | 10000 | 10000 | 10000 | ||||||
| Z | 6000 | 6000 | 6000 | 6000 | 6000 | ||||||
| Maximum spindle speed/rpm | 4000/3000 | 4000/3000 | 4000/3000 | 4000/3000 | 4000/3000 | ||||||
| Z-axis welding space/mm | 120-620 | 120-620 | 120-620 | 120-620 | 120-620 | ||||||
| B axis tilt angle adjustable range(°) | -5°~5° Manual adjustment | -5°~5° Manual adjustment | -5°~5° Manual adjustment | -5°~5° Manual adjustment | -5°~5° Manual adjustment | ||||||
| C axis tilt angle adjustable range(°) | n×360° automatic adjustment | n×360° automatic adjustment | n×360° automatic adjustment | n×360° automatic adjustment | n×360° automatic adjustment | ||||||
| Repeated positioning accuracy of each axis/mm | 0.02/300 | ||||||||||
| Welding flexible improving scheme | Standard | Force Control System, Probe Length Detection Device, Electronic Constant Temperature Control System | |||||||||
| Optional | Stationary shoulder system, TPDA System, Welding tools monitoring system, Leading roller system, Static Shoulder Automatic Cleaning Device | ||||||||||
| Total weight/T | 8 | 8 | 10 | 16 | 17 | ||||||